Formax FD 2092 User Manual

FD 2092 / FD 2082AutoSeal®OPERATORS MANUAL FIRST EDITION12/2007

2092 POWER & INTERLOCK HOOKUP FolderSealer754123No. NAME FUNCTION1 & 2 Interlock Shuts down the sealer from the folder3 Interlock Shuts dow

2082 POWER & INTERLOCK HOOKUP BursterSealerNo. NAME FUNCTION1 Interlock Shuts down the burster from the folder2 Burster Power Cord Connects pow

Vacuum Feed Sheet Separator The sheet separator will have to be adjusted for the weight of paper you are folding. Ideal adjustment will feed

Feeding Paper NOTE: Set folds with standard copy paper so that the folds line up with the perfs on the pressure seal forms. 1. Load a stack

3. Turn the speed control to ½ or full speed. Place your thumb on the back of the stack to keep paper from feeding. Press the green butto

2082 Operation7. Close tractor gates and lock tractors by tightening thumbscrews.8. If using edge slitters, position alignment mark where you wish to

12. If necessary, adjust form length so that form starts to burst when perforation is just under tear points.NOTE: Tear points can be moved to allow o

Form Set -Up Procedures With Optional ImprinterNOTE: It is recommended that numbered forms or checks fed into imprinter should be last f

6. Set up tear bar as before. (Fig. 33) 7. Close Safety covers. Machine is now ready to burst and imprint. Press the Start Button

Roller Caliper Set UpAdjustable calipers are used on the folder to obtain clean crisp folds on a variety of stock (Fig 28). The proper amount of pap

TABLE OF CONTENTS2092 DESCRIPTION / SPECIFICATIONS 12082 DESCRIPTION / SPECIFICATIONS 2ASSEMBLY 3 Conveyor Assembly 3 Folder Assembl

Fault DetectorsSafety CoversThe burster (2082), folder and sealer are equipped with plexi safety covers (Fig. 35a, 35b & 35c).The 2092 and 2082 wi

DAILY MAINTENANCEGeneral Cleaning Take a few minutes at the end of each day to wipe off accumulations of paper dust. Cover your machine when not in u

TROUBLESHOOTINGTROUBLE POSSIBLE CAUSE REMEDYMachine not running Is the power on?Is the machine plugged in?Are the safety covers lowered?No power even

Forms Creasing Form is not exiting the folder straight?Form is not entering the sealer straight?Creasing continuesCheck to make sure the forms are bei

Forms pull out of burster tractors.Roller timing off.Incorrect form length setting.Incorrect feed roller tension.Tractor drive pulley bound up.Tractor

Leading EdgeMake copies of this page on copy paper for fine tuning foldsInstruction For Lining Up FoldsFig. 2 “C” Fold FormFold “A” Fold “B” Leading E

SPECIFICATIONS2092 DESCRIPTIONFUNCTIONThe 2092 folds and seals pressure sensitive forms with pre-applied glue lines into mail ready pieces. Numerous f

SPECIFICATIONSFUNCTIONThe 2082 separates, folds, and seals continuous pressure sensitive forms with pre-applied glue lines into mail ready pieces. Num

Steps for assembling the conveyor:1. Turn conveyor over and remove the four screws to the far left of the control panel with a 3/8” allen wrench. The

8. Install the conveyor nip rollers to sealer. Insert the spring-loaded end (right side – viewed from rear of the sealer) of the shaft into the loc

7. Attach the air hoses from the ends of the pile guides to the double hose fi ttings of the blower. The single hose from the sucker wheel fi tting at

5a. Install the transfer table for the 2082. Insert the table between the folder side frames and set the notches on to the mounting pins (Fig 16). Lo

CONTROL PANELS No. NAME FUNCTION1 Roller Stop Button Press to stop the rollers.2 Counter Reset Button Resets the counter 3 Counter Counts number of